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Industrial Cooling Automation for a Dairy Processing Plant
Client : Leading Private Dairy Company
Location : Pune, Maharashtra
The Challenge
Operating in a high-demand production environment, the client faced frequent disruptions in their dairy processing plant due to:
Inconsistent power supply
Pump failures causing breakdown in cooling systems
Operational delays during peak processing hours
Increased energy costs from conventional motor systems
These challenges not only threatened production timelines but also risked compromising product quality and safety — a critical factor in the dairy industry.
The Solution – Powered by ILLUMAC
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High-efficiency centrifugal pump sets suited to the client’s process flow needs
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Smart RMS controllers with temperature-based automation & safety trip features
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Integrated solar backup to ensure seamless operation even during outages
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Remote monitoring system to track performance and energy usage in real-time
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The Impact
24/7 Uninterrupted Cooling Water Supply
No more production halts due to pump or power failure..
35% Energy Savings
Significant drop in electricity bills thanks to solar integration and intelligent motor usage.
Increased Equipment Life
Controlled start-stop cycles reduced mechanical wear and overheating.
Zero Downtime During Peak Load Hours
Enhanced process reliability and plant throughput.
Client Quote:
“ILLUMAC’s technical team designed a system tailored to our needs. We now run more efficiently and sustainably — it’s a win-win.”
— Plant Manager, Dairy Operations, Pune